Packaging — Overview¶
FUERST WIACEK Reference guide | Packaging
Canning Run Sequence¶
| Stage | Trigger | SOP |
|---|---|---|
| DO / CO₂ check | Before CIP — confirm beer is in spec before starting the run | Haffmans SOP |
| Foam-down | After every daily run; mandatory after final run of the week | Canning Line Foam-Down |
| CIP | Before every packaging run | Canning Line CIP |
| Line setup & purge | After CIP is complete | Canning Line Operation |
| Beer introduction | CO₂ purge and gas steps complete | Canning Line Operation |
| Production run | Fill weight and DO within spec — DO monitored continuously from cans throughout the run | Canning Line Operation / Haffmans SOP |
| End of run / tank switch | Target volume reached or tank empty | Canning Line Operation |
KeyKeg Run Sequence¶
| Stage | Trigger | SOP |
|---|---|---|
| DO / CO₂ check | Before CIP — confirm beer is in spec | Haffmans SOP |
| Kegger CIP | Before every KeyKeg filling run | Kegger Line CIP |
| KeyKeg filling | After CIP and CO₂ purge | KeyKeg Filling |
SOPs¶
| SOP | Description |
|---|---|
| Canning Line CIP | Caustic and acid CIP of the canning line via Botec |
| Canning Line Operation | Full canning line operation from post-CIP to end of run |
| Depalletiser Operation | Depalletiser startup, pallet changes, can size changes, and troubleshooting |
| Labeller Operation | Label roll loading, date setting, pitch calibration, and troubleshooting |
| Canning Line Foam-Down | Manual foam-down and scrub of the canning line after filling |
| Canning Line Maintenance & Greasing | Periodic greasing and maintenance of the canning line |
| Filler Height Adjustment | Adjusting filler head height for different can sizes |
| Seamer Height Adjustment | Adjusting seamer height for different can sizes |
| Seamer Rolls & Seam Check | Seamer roll inspection, replacement, and seam quality verification |
| Kegger Line CIP | Manual CIP of the kegger line before KeyKeg filling |
| KeyKeg Filling | KeyKeg filling process from beer rinse through to logging |
| Steel Keg Filling | Steel keg filling process |
| Post-Packaging QC | QC checks on packaged cans after a canning run |
| Canning Line Clean-Down / Full Strip | (coming soon) |
Cross-references¶
| SOP | Section | When needed |
|---|---|---|
| CIP Up-Concentration | Utilities | Before every canning line CIP — Tank 2 must be up-concentrated first |
| Haffmans TPO / CO₂ Measurement | Lab | Before every filling run — DO and CO₂ must be confirmed in spec |
| Chemical Baths | Utilities | Fittings, gaskets, and small parts cleaning and sanitation throughout the packaging shift |