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Packaging — Overview

FUERST WIACEK Reference guide | Packaging


Canning Run Sequence

Stage Trigger SOP
DO / CO₂ check Before CIP — confirm beer is in spec before starting the run Haffmans SOP
Foam-down After every daily run; mandatory after final run of the week Canning Line Foam-Down
CIP Before every packaging run Canning Line CIP
Line setup & purge After CIP is complete Canning Line Operation
Beer introduction CO₂ purge and gas steps complete Canning Line Operation
Production run Fill weight and DO within spec — DO monitored continuously from cans throughout the run Canning Line Operation / Haffmans SOP
End of run / tank switch Target volume reached or tank empty Canning Line Operation

KeyKeg Run Sequence

Stage Trigger SOP
DO / CO₂ check Before CIP — confirm beer is in spec Haffmans SOP
Kegger CIP Before every KeyKeg filling run Kegger Line CIP
KeyKeg filling After CIP and CO₂ purge KeyKeg Filling

SOPs

SOP Description
Canning Line CIP Caustic and acid CIP of the canning line via Botec
Canning Line Operation Full canning line operation from post-CIP to end of run
Depalletiser Operation Depalletiser startup, pallet changes, can size changes, and troubleshooting
Labeller Operation Label roll loading, date setting, pitch calibration, and troubleshooting
Canning Line Foam-Down Manual foam-down and scrub of the canning line after filling
Canning Line Maintenance & Greasing Periodic greasing and maintenance of the canning line
Filler Height Adjustment Adjusting filler head height for different can sizes
Seamer Height Adjustment Adjusting seamer height for different can sizes
Seamer Rolls & Seam Check Seamer roll inspection, replacement, and seam quality verification
Kegger Line CIP Manual CIP of the kegger line before KeyKeg filling
KeyKeg Filling KeyKeg filling process from beer rinse through to logging
Steel Keg Filling Steel keg filling process
Post-Packaging QC QC checks on packaged cans after a canning run
Canning Line Clean-Down / Full Strip (coming soon)

Cross-references

SOP Section When needed
CIP Up-Concentration Utilities Before every canning line CIP — Tank 2 must be up-concentrated first
Haffmans TPO / CO₂ Measurement Lab Before every filling run — DO and CO₂ must be confirmed in spec
Chemical Baths Utilities Fittings, gaskets, and small parts cleaning and sanitation throughout the packaging shift